It seems that Solar maybe finally becoming cost effective - ie as cheap as grid power!
Thin-film solar films are more than 100x thinner than silicon-wafer cells and thus have major materials cost advantages. Roll-printing production processes are simple, robust, and more than entire order-of-magnitude faster in throughput relative to vacuum-based thin-film deposition techniques.
Higher throughput drives vastly lower labor, capital, and process cost; it also enables unprecedented production volume scalability. The combination of thin films and roll-printing delivers low materials cost plus low process cost; the result is the world's most cost-efficient solar electricity cell:
Technology Wave | I. Silicon Wafer Cells | II. Vacuum-based Thin Film | III. Nanosolar Roll-Printed Thin Film |
Process: | Silicon wafer processing | High vacuum (e.g. sputtering) | Roll-to-roll printing |
Process Control: | Fragile wafers | Narrow process windows | Built-in bottom-up reproducibility |
Process Yield: | Robust | Fragile | Robust |
Materials Utilization: | 30% | 30-60% | Over 97% |
Energy Payback: | 3 years | 1.7 years | <1 mnth |
Throughput/CapEx | 1 | 2-5 | 10-25 |
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